102-8016 1028016 Caterpillar BREAKER RESISTOR
102-8016 Caterpillar Resistor Group OEM 1028016 Fits 320B 320C 320D Excavator Parts
Product Information
-
- Brand: Caterpillar
- Category: Sensors & Electrical
- Part Number: 102-8016
- Part Name: Resistor Group (Backup/Circuit Breaker Panel)
- Alternative OEM: 1028016 / CA1028016 / 102-8016
- Specs: 47 Ohms / 40 Watts / 5% Tolerance
- Compatible Equipment: Caterpillar 311B, 312B, 320B, 320C, 320D, 325C, 330C, 336D, 345C Excavators
- Condition: 100% New Aftermarket Replacement



1. 163-6741 Caterpillar BRACKET AS
2. 8T-4191 [4] BOLT M (M10X1.5X16-MM)
3. 8T-4121 [4] WASHER-HARD (11X21X2.5-MM THK)
4. 204-1640 Caterpillar COVER AS
5. 238-2526 Caterpillar COVER
6. 8C-7581 [9] SCREW-MACHINE M (M4X0.7X8-MM)
7. 096-6166 [9] WASHER-HARD (4.5X9X1-MM THK)
8. 8T-6411 [9] SCREW-MACHINE M (M6X1X12-MM)
9. 9X-8256 [30] WASHER C (6.6X12X2-MM THK)
10. 3E-8320 Caterpillar PLATE-INSTRUCTION (BATTERY)
11. 7N-0718 Caterpillar SWITCH GP-DISCONNECT Y (BATTERY)
12. 8T-4970 [4] BOLT M (M6X1X14-MM)
13. 163-6703 Caterpillar TIMER AS-OFF DELAY
8T-8729 [4] PIN-CONNECTOR (16-GA TO 20-GA)
102-8804 Caterpillar KIT-RECEPTACLE (4-PIN)
(INCLUDES RECEPTACLE AS & WEDGE)
14. 105-9981 Caterpillar CLIP
15. 7X-2619 [14] BOLT CM (M6X1X10-MM)
16. 213-0772 Caterpillar SWITCH AS-MAGNETIC (24-VOLT)(MAIN RELAY)
17. 105-9983 [2] CLIP
18. 3S-2093 [3] STRAP-CABLE C
19. 111-4719 Caterpillar CLIP
20. 105-9986 Caterpillar CLIP
21. 231-1832 Caterpillar HARNESS AS-PANEL
121-1022 [3] DIODE
3S-2093 [31] STRAP-CABLE
183-1000 Caterpillar PANEL AS-FUSE
9X-8256 [2] WASHER (6.6X12X2-MM THK)
095-0742 [2] SCREW-MACHINE M (M6X1X16-MM)
170-9394 [32] TERMINAL
7Y-3993 [2] TERMINAL-BLADE (12-GA)
149-5069 [6] TERMINAL-BLADE (14-GA TO 20-GA)
149-5070 [12] TERMINAL-BLADE (16-GA TO 20-GA)
149-5071 [6] TERMINAL-BLADE (12-GA TO 14-GA)
153-2631 [4] TERMINAL (14-GA TO 20-GA)
155-2258 [2] WEDGE-PLUG LOCK (12-PIN)
153-2602 [4] RECEPTACLE-CONNECTOR (1-PIN)
102-8803 [2] KIT-RECEPTACLE (3-PIN)
102-8805 Caterpillar KIT-RECEPTACLE (6-PIN)
102-8801 Caterpillar KIT-RECEPTACLE (12-PIN)
(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS & WEDGE)
155-2255 [2] KIT-CONNECTING PLUG (12-PIN)
155-2260 [2] KIT-CONNECTING PLUG (3-PIN)
155-2270 [2] KIT-CONNECTING PLUG (2-PIN)
155-2271 [2] KIT-CONNECTING PLUG (4-PIN)
(EACH PLUG KIT INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
22. 167-3593 Caterpillar STRAP
23. 224-2859 Caterpillar WIRE AS
24. 213-0873 Caterpillar WIRE AS
25. 5C-2890 [2] NUT M (M6X1-THD)
26. 9X-8124 Caterpillar SWITCH AS-MAGNETIC (24-VOLT)(HEATER RELAY)
27. 096-5962 [4] WASHER-HARD (3.4X7X0.8-MM THK)
28. 3E-8048 [4] SCREW-MACHINE M (M3X0.5X6-MM)
29. 136-4055 Caterpillar STRIP
30. 8T-4127 [2] SCREW-MACHINE M (M5X0.8X20-MM)
31. 163-6755 Caterpillar WIRE AS
32. 163-6752 Caterpillar WIRE AS
33. 163-6751 Caterpillar WIRE AS
34. 224-2858 Caterpillar WIRE AS
35. 163-6757 Caterpillar WIRE AS
36. 111-4829 Caterpillar WIRE AS
37. 121-1023 Caterpillar BLOCK-TERMINAL
38. 161-3128 Caterpillar RELAY (24-VOLT)(BOOM FLOOD LIGHT)
38A. 161-3128 Caterpillar RELAY (24-VOLT)(CHASSIS FLOOD LIGHT)
38B. 161-3128 Caterpillar RELAY (24-VOLT)(CAB LIGHT)
38C. 161-3128 Caterpillar RELAY (24-VOLT)(HORN)
38D. 161-3128 Caterpillar RELAY (24-VOLT)(HYDRAULIC LOCKOUT)
38E. 161-3128 Caterpillar RELAY (24-VOLT)(NEUTRAL START)
39. 113-8491 [6] FUSE (15-AMPERE)(MARKED Y)
40. 141-2759 [10] FUSE (5-AMPERE)(MARKED Z)
41. 113-8490 [20] FUSE (10-AMPERE)
42. 170-6888 Caterpillar PULLER-FUSE
43. 095-0741 [2] SCREW-MACHINE M (M6X1-THD)
44. 213-0874 Caterpillar PLATE
45. 8T-0328 [4] WASHER-HARD (5.5X10X1-MM THK)
46. 095-0742 [5] SCREW-MACHINE M (M6X1X16-MM)
47. 149-5051 [2] CONNECTOR-RECEPTACLE
48. 094-2080 Caterpillar SWITCH-MAGNETIC (24-VOLT)(START CONTROL)
49. 102-8016 Caterpillar RESISTOR AS (BACKUP)
50. 104-3204 Caterpillar CONTROLLER-AIR
51. 8C-8451 [2] BOLT CM (M6X1X40-MM)(START RELAY)
52. 163-6758 Caterpillar WIRE AS
53. 171-2208 Caterpillar CIRCUIT BREAKER AS (60-AMPERE)(ALTERNATOR)
1H-3244 [2] LOCKWASHER
6V-8187 [2] NUT (1/4-28-THD)
8T-4205 [2] WASHER-HARD (7.2X14.5X2-MM THK)
54. 6V-5645 [2] SCREW-MACHINE (10-32X0.87-IN)
55. 170-9478 Caterpillar WIRE AS
56. 124-3548 [2] FUSE (30-AMPERE)(MARKED X)
57. 085-7329 [2] SPACER C (9X19X30-MM THK)
58. 259-5274 Caterpillar SWITCH GP-MAGNETIC CY (24-VOLT)
Product Function & Specs:
Heavy-duty 47 Ohm, 40 Watt wirewound backup resistor designed for the cab circuit breaker panel on Caterpillar excavators. Regulates voltage and controls electrical surges in critical monitor panels and governor actuator backup circuits, protecting expensive controllers from thermal overloads.
Failure Symptoms:
- Complete loss of backup governor or manual throttle control when switching to override mode.
- Burnt smell inside the cab circuit breaker panel or visible heat damage on the resistor ceramic casing.
- Fault codes related to abnormal throttle actuator voltage or electrical circuit open.
Quick Installation Notes:
- Disconnect the machine’s master battery disconnect switch before servicing the electrical panel.
- Locate the backup switch panel inside the cab console or behind the seat, and unscrew the mounting screws.
- Install the new resistor securely onto its mounting posts to prevent vibration damage; avoid over-tightening the delicate porcelain base.
- Verify terminal wires are tight, reconnect the battery, and test the backup governor toggle switch.
FAQ:
Q: Can this part replace OEM 102-8016?
A: Yes, 100% interchangeable. The resistance rating (47 Ohms), power handling (40 Watts), and physical mounting holes match the original Cat spec exactly.
Q: Is this an OEM or aftermarket replacement?
A: This is a premium aftermarket replacement part designed to handle the continuous heat and high vibration of construction equipment. Equal performance at a much better value.
Q: What equipment does this resistor fit?
A: It fits nearly all classic and modern Cat excavators, including the 320B, 320C, 320D, 325B, 330C, and 345D series. Send us your machine’s Serial Number (PIN) to confirm compatibility before purchasing.
Q: Why does my original resistor burn out?
A: Severe cabin vibration can cause structural micro-cracks in the ceramic body, or a faulty governor actuator drawing excessive current can overload and burn out the resistance wire.
Q: Do you offer discounts for bulk orders?
A: Yes. We support fleet owners, heavy machinery workshops, and parts dealers worldwide. Contact us directly for bulk pricing and logistics options.
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We match your part numbers directly against official parts catalogs to ensure a 100% correct fit. Our large physical inventory allows us to ship orders fast, minimizing your machine downtime with dependable parts.
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Gz Wins Construction Engineering Co., Ltd. is a premier manufacturer and global supplier specializing in the diversification of engineering machinery parts. With over a decade of industry expertise, we integrate development, production, and professional marketing to provide a one-stop solution for the world’s most demanding machinery brands.
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